Rigid
insulation boards are laid onto the consolidated hardcore or
blinding, and the locations of wall partitions, fixtures and
fittings, are marked on the insulation. Wire reinforcing mesh
is then laid over the insulation, and the underfloor heating
pipes are tied to the mesh using wire ties. This is particularly
labour intensive and takes much longer to install than using
the slab plus screed technique. The mesh is then propped up
on 50mm blocks, the concrete is poured and the underfloor heating
pipes end up in the middle of the concrete. The slab is structural
so it needs to be thick enough to provide the strength of the
floor, which is often 150mm. This much thermal mass means that
the floor takes much longer to warm up, because you're heating
the entire concrete slab. As a result, the efficiency of the
heat source is reduced because it takes a greater amount of
energy to get the slab up to temperature.
Structural
concrete slab close-up
Structural
concrete slab floor construction diagram
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